Yuav ua li cas txuag cov khoom hauv txias -rolled coil layout?

Mar 12, 2026 Tso lus

1.Dab tsi yog lub hauv paus ntsiab lus ntawm cov khoom siv - txuag layout rau txias - dov coils?

Cov txheej txheem seem: Qhov no yog hais txog cov khoom pov tseg uas yuav tsum tau khaws cia kom ua tau raws li qhov yuav tsum tau ua ntawm cov txheej txheem stamping, xws li kev sib tshooj ntawm cov khoom ua haujlwm, ntug nrug, thiab sab ntug seem. Lub hom phiaj ntawm kev txuag cov khoom yog ua kom tus nqi sib tshooj ze li sai tau rau qhov tsawg kawg nkaus theoretical.

Tsim cov khoom seem: Qhov no yog hais txog cov khoom seem uas tsim los ntawm cov duab thiab cov qauv ntawm cov khoom, xws li qhov chaw seem ntawm ob qhov chaw nyob ib sab. Lub hauv paus ntawm kev txuag cov ntaub ntawv yog kom ua kom zoo dua qhov kev npaj ntawm qhov chaw thoob plaws lub sawb dav, txo qis qhov khoob ntawm qhov chaw, thiab txawm tias embedding lub protrusion ntawm ib feem mus rau hauv qhov chaw so ntawm lwm qhov, yog li kev siv ntau tshaj plaws ntawm txhua nti ntawm cheeb tsam sawb.

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2.Dab tsi yog "nested layout" lossis "staggered layout"? Nws txuag cov khoom siv li cas?

Lub hauv paus ntsiab lus: Rau qhov tsis sib xws (xws li T- zoo li, L- zoo li, daim duab peb sab, thiab trapezoidal), cov qauv ncaj nraim - kab kev teeb tsa (ib ntu ib tom qab, tig mus rau tib qho kev taw qhia) tawm ntawm daim duab peb sab lossis trapezoidal blanks ntawm qhov chaw. Nested kev npaj yuav tig qhov chaw 180 degrees los yog inverting lawv, cia lub concave thiab convex qhov chaw ntawm kab uas nyob ib sab mus rau "interlock."

Kev txuag cov khoom siv: Txoj kev npaj no tuaj yeem txo qhov dav ntawm lub sawb. Piv txwv li, ib lub kauj uas ib txwm xav tau 1000mm nyob rau hauv dav rau ncaj- kab kev npaj tsuas yog xav tau 900mm nrog staggered kev npaj, sib npaug rau cov khoom ncaj qha txuag ntawm 10%. Nyob rau tib lub sijhawm, qhov kev ncua deb kuj tseem yuav luv luv, ntxiv rau kev txhim kho tag nrho cheeb tsam kev siv tus nqi.

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3.Thaum nteg tawm qhov chaw, lub qhov ntev ntawm qhov yuav tsum tau ua raws li cov kev taw qhia dov? Qhov no cuam tshuam li cas rau kev txuag khoom?

Khoom siv -Txuag kev xav: Kom txuag tau cov khoom, feem ntau nws yog qhov xav tau rau sab ntev ntawm ib feem kom ua raws li kev coj noj coj ua. Qhov no txo ​​cov suab paj nruag thiab ua kom cov zis ntau ntxiv rau ib chav tsev ntev. Xwb, txhawm rau txo cov coil dav, sab ntev yuav tsum ua raws li qhov dav dav. Qhov kev npaj tshwj xeeb yog nyob ntawm txoj kev twg tuaj yeem ua kom haum ntau qhov chaw.

Kev pom kev ua tau zoo: Txias- dov coils nthuav tawm anisotropy (cov khoom sib txawv hauv cov lus qhia sib txawv). Qee qhov sib sib zog nqus-qhov kos duab muaj qhov yuav tsum tau ua rau cov khoom siv cov khoom siv yas sib piv (r- tus nqi), xav tau lub ntsiab deformation ntawm qhov chaw kom nyob ntawm 0℃lossis 90℃mus rau qhov kev taw qhia dov; txwv tsis pub, tawg yuav zoo li thaum stamping.

Xaus: Yog tias kev ua tau zoo tso cai, cov khoom siv feem ntau -txuag kev taw qhia yuav tsum yog qhov tseem ceeb. Yog tias xav tau kev ua haujlwm siab yog qhov tsim nyog, cov khoom siv feem ntau - txuag kev daws yuav tsum tau pom thaum ua kom ntseeg tau tias kev ua tau zoo, xws li los ntawm kev nplua - kho lub kaum sab xis kom pom qhov sib npaug.

cold-rolled coil

4.Yuav ua li cas siv computer-pab layout (CAE/CAD) kom txuag tau cov ntaub ntawv mus rau huab?

Automatic Rotation Optimization: Lub software tuaj yeem teeb tsa lub kaum sab xis (piv txwv li, 1℃lossis 0.5 degree) thiab suav ntau txhiab lub kaum sab xis hauv vib nas this kom pom lub kaum sab xis nrog cov khoom siv siab tshaj plaws.

Shared Edge Layout: Rau cov duab plaub lossis qhov sib luag, lub software tuaj yeem txheeb xyuas thiab sib tshooj ntawm cov npoo ntawm qhov chaw nyob ib sab, ua tiav "ob daim hauv ib qho kev txiav" thiab tshem tawm tag nrho cov khoom pov tseg.

Cov khoom siv rov qab siv dua: Lub software tuaj yeem txheeb xyuas qhov chaw tsis zoo ntawm tus Tsov tus tw ntawm lub sawb (cov ntaub ntawv tails tshwm sim los ntawm qhov teeb meem ntev) thiab sim ua kom tiav cov cheeb tsam no nrog cov khoom me me los ntawm cov tsev qiv ntawv cov khoom seem, ua tiav qhov kev siv tail coil.

Ntau- Cov Khoom Sib xyaw Layout: Rau cov kab blanking, ntau qhov sib txawv ntawm tib pawg (piv txwv li, tsheb sab laug thiab sab xis qhov rooj sab hauv) tuaj yeem sib xyaw thiab teeb tsa ntawm tib lub strips. "Interlocking" tso cai rau qhov chaw los sau qhov khoob, feem ntau nce kev siv tag nrho los ntawm 3%-8% piv rau ib kab layouts.

 

5.Nrog rau lub kaum sab xis layout, dab tsi lwm yam layout tswv yim yuav txuag tau cov ntaub ntawv?

Xaiv txoj cai yob dav: Tsis txhob blindly yuav lub widest yob. Xam qhov tsawg kawg nkaus xav tau qhov dav raws li qhov pom kev zoo. Yog tias npaj ob qhov yuav tsum tau 190mm, ntxiv rau 200mm rau ntug trimming, xaj 200mm dav nqaim yob es tsis txhob siv 1000mm dav yob, uas nkim ob sab.

Txo kev sib tshooj: Tsis pub dhau qhov txwv ntawm pwm lub zog, txo qhov sib tshooj ntawm qhov sib tshooj ntawm 3mm mus rau 2mm lossis txawm 1.5mm. Rau kev tsim khoom loj, qhov txo qis 0.5 hli tuaj yeem txhais tau tias txuag tons ntawm cov hlau txhua xyoo.

Ntauwd layout: Yog hais tias qhov chaw dav ntawm ib kawg thiab nqaim ntawm lwm qhov, siv ntauwd layout (staggered kev npaj zoo li staircase) kom haum rau ntau qhov chaw los ntawm qhov sib txawv ntawm qhov dav. Qhov no yog qhov tshwj xeeb tshaj yog tsim rau cov txheej txheem uas cov ntu raug txiav thiab tom qab ntawd hla - txiav.

Pab pawg ntau lawm: Yog tias ib yam ntawm qhov tsis tuaj yeem sau tag nrho cov yob dav, xav txog kev sib txuas lwm qhov me me ntawm qhov dav dav thiab cov khoom siv tib yam rau kev tsim khoom, tig cov khoom seem uas yuav raug txiav rau hauv cov khoom siv tau.